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Aluminum Sailboats
By John Hartley

Aluminum is an excellent material for sailboats

Aluminum are an excellent alternative to mass-produced fiberglass sailboats. Aluminum are usually very strong, with the strength exactly where you need it. Also, aluminum is light, so the weight is where you want it – in the keel to give stability.

Fiberglass is convenient for mass production but does not put the strength where it is needed like in an aluminum sailboat.

Frame and skin structure

Normally, an aluminum sailboat is built up around a frame of stringers, which provide a stiff and strong skeleton for the sailboat. The spacing of the stringers depends on the loads on the boat. They are close together round the mast for example. Also, the keel is an integral part of the hull, the lead ballast being placed inside the bottom of the keel.

Of course, if the boat is built for top-level racing it will have a swing keel but these are very unreliable and have no place in cruising or amateur racing sailboats.

Over the past decade or so, the equipment used to weld aluminum has improved so that unskilled people can soon learn to weld to a high standard. Also,

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the alloys used for – usually 5000 series – are very good at resisting corrosion. Aluminum are made by a number of companies in the USA and Canada, and in France and Australia.

Overall, aluminum have many advantages over other in the over 30 foot range – they are rather expensive for small sailboats. They do have some disadvantages, and the main one is galvanic corrosion, which is caused by contact with metals such as copper. Usually, aluminum have extra anodes built in to absorb this corrosion.

Even, so you need to be careful not to let any copper wire drop on to the hull, and to make sure your anodes are in good condition. It is also preferable to leave most of the topsides – the hull above the water – unpainted, as paint does not always bond well to aluminum, even with the special primer you need to use. Epoxy primers, which are not expensive nowadays, do bond well, and should be used before applying paint.

I have sailed an aluminum boat for seven years, and covered over 5,000 miles in that time, mostly in the Atlantic and Mediterranean and have found the material to be excellent. I highly recommend aluminum sailboats.
John Hartley has been sailing for over 20 years, and has owned three sailboats – one small one and two cruising yachts, and gives helpful information about sailboats and yachts at http://www.sailboats-yachts.com. He is the joint author of “The Leisurely Route to the Med”, and has written over a dozen other books.

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